Sharing insights on ultrasonic process monitoring in 3D printing


At this year’s 3D printing forum “Forum 3D-Druck 2025” in Mittweida, Germany, our colleague Johannes Zawatzki presented exciting results from the research project “AddiQ”.

As subproject leader, he spoke about the monitoring of Fused Filament Fabrication (FFF) processes using ultrasound – a promising approach to ensure process stability and high part quality in additive manufacturing.

By integrating ultrasonic sensors directly into the 3D printing process, even the smallest irregularities can be detected in real time – paving the way for better quality assurance and fewer production errors. 

A big thank you to the organizers at Mittweida University for hosting such a great platform for innovation and exchange in the field of additive manufacturing!

Development Engineer

Johannes Zawatzki

Johannes Zawatzki has been working as a Development Engineer at SONOTEC in the field of ultrasonic transducers since 2022.

He studied Engineering Physics at TU Berlin and subsequently worked as a research associate at Beuth University of Applied Sciences Berlin.

Since 2023, he has been serving as subproject leader in the BMBF-funded RUBIN project “AddiQ.” The funding initiative aims to establish quality assurance methods in additive manufacturing.

Read more from Johannes Zawatzki