SONAPHONE®

Digital Ultrasonic Testing Device for Preventive Maintenance

Optimizing processes, increasing operational safety, and improving energy efficiency are becoming more and more significant. Meet the challenges of Maintenance 4.0 with the digital ultrasonic testing device SONAPHONE.

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✓ Applications, demo and pricing

  • Innovative sensors for broadband ultrasound analysis
  • Intuitive web and app concept with specialized software and apps
  • Multiple industrial applications

 

Advantages at Glance

Go-to tool for maintenance – multiple applications in one device
Intuitive operation via 5-inch display with multi-touchscreen
Software and Apps accompanying you through the testing process
Reduce Paper records and always have an overview of the condition of your machines
Evaluate test data and create professional PDF reports
Broadband ultrasound analysis (20 to 100 kHz)

Upgrade your maintenance program with SONAPHONE®

Areas of Application

Ultrasonic leak detection with SONAPHONE and BS10 sensor

Ultrasonic Leak Detection

Reduction of Energy Costs for Compressed Air by up to 30 Percent

Ultrasonic Sensor BS40 Preventive Maintenance

Bearing
Inspection

Recognize Bearing Damage early and optimize Bearing Lubrication

ultrasonic steam trap testing with ultrasonic testing device sonaphone

Steam Trap & Valve Inspection

Reduce Energy Costs for generating Steam and increase Process Stability

Electrical inspection for partial discharge with parabolic sensor and ultrasonic testing device

Electrical
Inspection

Detect Partial Discharges at an early Stage and increase operational Reliability

Ultrasonic tightness testing at a car with ultrasonic testing device and sensor

Tightness
Testing

Detection of leaks & seal failures on windows, doors, cabinets, vehicles & containers

ultrasonic bearing lubrication monitoring in industrial machinery

Lubrication
Monitoring

Maximize performance and optimize bearing life with precision ultrasound assisted greasing

Web and App Concept

DataSuite Icon

SONAPHONE DataSuite

PC- Software for evaluation, reporting and routing of maintenance tasks

AssetExpert Icon

AssetExpert

App on SONAPHONE for route-based data capturing and onsite evaluation of assets

LevelMeter Icon

LevelMeter®

App on SONAPHONE® for basic maintenance tasks

LeakExpert Icon

LeakExpert®

App on SONAPHONE® for leak detection

Steam Expert Icon

SteamExpert

App on SONAPHONE for steam trap testing

GreaseExpert

App on SONAPHONE® for lubrication monitoring

Broadband Sensors for SONAPHONE

Ultrasonic Sensor BS10 Predictive Maintenance

BS10

Broadband Airborne Sound Sensor for Leak Detection and Electrical Inspection

Steam Trap Testing SONAPHONE

BS20

Broadband Structure-Borne Sound and Temperature Sensor

Ultrasonic Sensor BS30 Preventive Maintenance

BS30

Broadband Parabolic Sensor for Leak Detection and Electrical Inspection up to 35 Meters

Ultrasonic Sensor BS40 Preventive Maintenance

BS40

Broadband Structure-Borne Sound Sensor for Condition Monitoring

Technical Data

Hardware Features

General Data

Design Digital Ultrasonic Testing Device with Touchscreen
Processor ARM Cortex-A9 Dual Core 1.2 GHz
Display 5" TFT Display, Resolution WVGA 800 x 480 Pixel
Touchscreen PCT, 5-Point Multi-Touch Controller
Acoustic Signal Output Via Speaker or wired Headphones
Memory 8 GB Flash System Memory16 GB Flash Internal Measurement Data Memory 2 GB SDRAM
Connections and Interfaces Ultrasonic Sensors: Lemo

Charger: USB 2.0 Micro-B

Stereo Headphone Jack: 3.5 mm

Memory for Data Export: Slot for microSD Card (up to 32 GB)
Operating System Android 4.4.2
Miscellaneous 5-Megapixel Camera on the Back of the Device

integrated Microphone

integrated Position Sensor
Dimensions (W x H x D) 90 x 174 x 25 mm (90 x 174 x 30 with High Capacity Battery)
Weight 370 g (420 g incl. High Capacity Battery)

Electrical Data

Battery Type: Lithium Polymer Battery; 3.7 V; 4.05 Ah; 15 Wh (High Capacity Battery: 3.7 V; 7.35 Ah; 27.2 Wh)
Power Supply Charging Adapter with micro USB Connection (5 V, 2 A)
Operating Time In practical Use: 8 … 12 h

In continuous Operation: 4 h (or 8 h with High Capacity Battery)
Charging Time Typically 4 h

Environmental Conditions

Operating Temperature -10 °C … +65 °C
Temperature when charging the Battery 0 °C to +20 °C
Storage Temperature -20 °C … +65 °C
Protection Type IP40
Standards and Guidelines EMV RL 2014/30/EU; WEEE RL 2012/19/EU; RoHS RL 2011/65/EU; ASTM E1002-2005

Software Features LevelMeter® App

Displays

Level Graph (only the "Main" Level – highlighted in Green, freely selectable)
Level Wheel and Level Bars (instantaneous Level only)
Level Table, configurable in Terms of Layout, Number (max. 5) and Type of displayed Levels
Sound Pressure Levels (L, LF, Lpk, Lmin, Lmax)
Spectrogram (Temporal Resolution: 16 ms per Frequency Spectrum)
Portrait/Landscape
Measurement Time, Playback Position

Languages

Chinese, Czech, Dutch, English, French, German, Hungarian, Italian, Japanese, Korean, Polish, Portuguese, Russian, Spanish, Turkish

Software Functions

Take Photos to attach to Data Sets or Measurements
Inserting Markers immediately after taking a Photo
Record Voice Memos for attaching to Data Sets or Measurements
Storage of Text Comments
Select the Current Application (Leak, Bearing etc.) for the Context for Measurements
Creation of PDF Reports of selected Records
Export of selected Data Records for further Analysis on the Computer

Saving and Recording

Format Audio Data: *.wav
Storage Location: Internal Measurement Storage
Memory Requirements per Minute of Measurement Time (Level: 88 kB, Spectra: 2 MB, Audio: 1 MB)
Data Organization: Hierarchical in Data Sets and Measurements

SONAPHONE Videos

Product video
SONAPHONE®

SONAPHONE - Innovative Ultrasonic Testing Device for Maintenance 4.0

Application video
leak detection & evaluation

Leak detection and evaluation with SONAPHONE

Application video
steam trap testing

Steam trap testing with ultrasound - SONAPHONE

Application video
bearing monitoring and lubrication

Bearing Monitoring & Lubrication - Machine Testing with SONAPHONE

App video SteamExpert
for SONAPHONE®

PC-Software video
DataSuite software

NEW Sonaphone DataSuite - Modular Software Environment to Manage Condition-based Maintenance Tasks

Application video
detection of partial discharges

Detection of partial discharges with SONAPHONE

Downloads

Product Flyer

SONAPHONE®

10 Reasons to Buy

SONAPHONE®

Operating Manual

SONAPHONE®

Short Instructions

SONAPHONE®

Contact Us!

We will be happy to help you.

For more information regarding applications and pricing, please feel free to contact us.

Receiver: florian.starnitzky@sonotec.de

Do you have any questions?

Feel free to contact us! We will be happy to help you.

Florian Starnitzky

Sales Manager ǀ Preventive Maintenance
+49 345 13317-837